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ducatipaso.org • View topic - How Fix Crack in the Engine block
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 Post subject: How Fix Crack in the Engine block
PostPosted: Wed Jul 29, 2015 4:55 pm 
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Joined: Tue Feb 03, 2009 9:44 pm
Posts: 72
Location: Switzerland
model: 750 Paso
year: 1987
Has anyone experience fixing something like this?



I did google a bit. jb weld seems to be a dreamstuff???

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 Post subject: Re: How Fix Crack in teh Engine block
PostPosted: Wed Jul 29, 2015 8:15 pm 
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Location: Hilltown,Pennsylvania
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year: 1990
forget JB find a talented welder or get a new head


there are compounds to fix but JB is not one of them, Alumiweld in a pinch as long as it is not a stressed component

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 Post subject: Re: How Fix Crack in teh Engine block
PostPosted: Wed Jul 29, 2015 8:22 pm 
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 Post subject: Re: How Fix Crack in the Engine block
PostPosted: Thu Jul 30, 2015 5:50 am 
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year: 1987
No idea how this happened... I guess there was an inpact from the chain....
Question is how to fix.... :,( :,( :,(

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 Post subject: Re: How Fix Crack in the Engine block
PostPosted: Thu Jul 30, 2015 5:55 am 
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paso grand pooh-bah
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Location: Newzealand
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What normally happens when the chain either derails or breaks is that it rolls up on the front sprocket until the diameter is such that it pushes the crankcase out of the way ...... and yours is mild compared to some of the damage I have seen :)

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 Post subject: Re: How Fix Crack in the Engine block
PostPosted: Thu Jul 30, 2015 12:20 pm 
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A good engineering/welding shop will be able to repair that crack unfortunately it means that the motor will need to come out and stripped down to do it properly. Been there done that. :-(


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 Post subject: Re: How Fix Crack in the Engine block
PostPosted: Thu Jul 30, 2015 2:13 pm 
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Location: Sleepy leafy South Birmingham UK
model: 750 Paso
year: 1987

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 Post subject: Re: How Fix Crack in the Engine block
PostPosted: Thu Jul 30, 2015 3:51 pm 
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is it possible the caser saver (which does not fit on 750 engines btw) withstands the forces and stalls the engine instead (shredding the gearbox). Also it usually is quite close to the chain so maybe it prevents the chain to roll up between engine case and sprocket.


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 Post subject: Re: How Fix Crack in the Engine block
PostPosted: Fri Jul 31, 2015 1:30 am 
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paso grand pooh-bah
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I think the real truth is that if your diligent enough to fit a case saver your probly diligent enough not to let your chain/adjustment get so bad that it could fail :) .Please don't refer me back to the sprocket bolt thread where I admitted to "chucking a chain thru the cases " ...........that must have been someone elses fault :roll: :D . Its ( the case saver ) like carrying a puncture repair kit.........your guaranteed not to need it as long as its on board .... soon as you leave it at home you get a puncture :mad:

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 Post subject: Re: How Fix Crack in the Engine block
PostPosted: Fri Jul 31, 2015 8:32 am 
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 Post subject: Re: How Fix Crack in the Engine block
PostPosted: Mon Aug 03, 2015 12:15 pm 
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Some alloys are porous and take up oil over time. These cant be welded successfully. Found this out when I went to have a crankcase on my motocrosser welded.

Metal stitching is the best type of repair for this situation as it is done cold and so there is no shrinkage or contamination issues, but it is a specialist job which probably means it is very expensive.

Probably better to get some crank cases. Will probably end up costing the same as having your cracked one welded but the integrity will no longer be suspect.

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