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ducatipaso.org • View topic - Headlight cover
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 Post subject: Headlight cover
PostPosted: Sun Aug 23, 2009 4:53 pm 
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Location: Nottingham, UK
model: 906 Paso
year: 1989
Regular Paso riders may not realise that they risk bankruptcy each time they ride their Paso, but if the headlight is struck by a stone and is shattered that is exactly what can happen. Fortunately a lens cover can easily be made from 2mm Acrylic Glass, the slight curvature of the headlamp can also be duplicated by heating the 27cm x 12.5cm acrylic sheet but interestingly the acrylic expands with heating. So if using a kitchen gas ring to heat the sheet, the side being heated must be convex and the cool side must be concave. Below is an image of the cover after todays ride when I reached speeds of over 100mph and the cover stayed on just greatl. Acrylic glass is available from your local DIY store.


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Last edited by JWilliam on Mon Aug 24, 2009 4:11 pm, edited 1 time in total.

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 Post subject: Re: Headlight cover
PostPosted: Sun Aug 23, 2009 5:30 pm 
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Location: Roma, Italia
model: 907 I.E.
year: 1992

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 Post subject: Re: Headlight cover
PostPosted: Sun Aug 23, 2009 5:55 pm 
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Is it allowed to ride in U.K. "without" mirrors ??? let us know, WHAT you have made!

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 Post subject: Re: Headlight cover
PostPosted: Mon Aug 24, 2009 3:00 pm 
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paso grand pooh-bah
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Joined: Sun Jul 18, 2004 12:00 am
Posts: 5494
Location: southern Germany
model: 750 Paso
year: 1987
headlights from a Yamaha FZ 750 Genesis usually are not very expensive, at least not used ones.

Those headlight covers can also be bought. Ventura Light guard (model VP029) from New Zealand
I have one just as a collectors item :mrgreen: :roll: I wouldn`t use it as it`s probably not legal here anyway and how it affects the light cone is also unknown

btw Ventura also lists luggage carrier racks for the 906 and 907ie

http://www.ventura-bike.com/fitments.aspx?modelid=117

G.








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 Post subject: Re: Headlight cover
PostPosted: Mon Aug 24, 2009 4:03 pm 
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Joined: Wed Oct 06, 2004 12:00 am
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Location: Nottingham, UK
model: 906 Paso
year: 1989

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 Post subject: Re: Headlight cover
PostPosted: Mon Aug 24, 2009 8:39 pm 
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paso grand pooh-bah
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Location: Manchester, England.
model: 907 I.E.
year: 1992
J score in one clean deep cut across the acrylic sheet with a sharp new stanley blade using a straight edge then snap the sheets apart on the side of a table or decent flat surface it may help to clamp the larger sheet down with a straight edge/wood block to give it a bit of tension.. It is much the same as for snapping stone/ceramic tiles. Use a blade to clean the finished edge. You will need a new blade for each cut and if it snaps or shatters across the plane then you are not scoring it deep enough.

You could always use it for Green house glass or make a nice little cloche for your winter 5 a day mate.

Handy tip did you get the glass from Wicks?

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 Post subject: Re: Headlight cover
PostPosted: Mon Aug 24, 2009 9:33 pm 
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Location: Nottingham, UK
model: 906 Paso
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I did try the Stanley method but wasn't able to cut into the Acrylic to a great enough depth and ended up with about 20 pieces first attempt. Obviously there is only so much pressure to be exerted with a blade so next I used a hacksaw and slowly cut the shape. That worked first time but a little long-winded I thought. The Acrylic was purchased from Wickes and I don't have a greenhouse, just a large sheet of Acrylic that will gather dust until I accidently smash it - which is why I think I will make some more of these as a ducatipaso.org freebie.

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 Post subject: Re: Headlight cover
PostPosted: Mon Aug 24, 2009 10:57 pm 
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Location: York UK
model: 750 Paso
year: 1990
JW what you need is a router, a template and a trim cutter (as used to finish worktops)
Make sure you keep the cutter/router moving smoothly but at a reasonable pace so as not to "burn" the acrylic :-)

Z 8)

I have such a tool if you wish to borrow it, dont know where you are but I'm in Nth Yorks.
If you're near or just fancy a ride over you're welcome.
PM or email me, I'd bring it over to you but both Pasos are off at the mo :-(


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 Post subject: Re: Headlight cover
PostPosted: Mon Aug 24, 2009 11:31 pm 
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Location: Hilltown,Pennsylvania
model: 906 Paso
year: 1990
A router is the way to go but it will take practice to get the speed of the bit right and the feed speed for the cut,ditto with a band saw. ............also once you have the shape,you can flame the edge to get a nice finish with Mapp gas or propane,keep the flame moving and don't let it bubble. Just heat it till you see the color change then let it cool,better to go back once it cools then ruin it with too much heat. Takes some practice but the finish is worth the effort. Too much heat and you will need lots of elbow grease to sand out the bubbles to try again.

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 Post subject: Re: Headlight cover
PostPosted: Tue Aug 25, 2009 3:25 am 
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Joined: Sat Sep 13, 2008 2:40 am
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Location: Canberra, Australia
model: 907 I.E.
year: 1991
Ventura accessories are readily accessable here in Oz, I have used various equipment of their's over many years and many bikes, including Dukes.

I would certainly recommend them, always fits first time, instructions are good, gear is tailored to the bike model. There is not light distortion that I could notice with the headlight protector fitted. I wouldnt bother trying to make one, given the time it may take to do it, getting the dimentions right etc. Their protector comes in the right measurements with velcro fasteners, curved to the shape of your bike and with what appears to be a bubble of ...silicon on the light side incase of impact, which absorbs that plus keeps the protector contating the light directly.

What more can I say. I dont have a vested interest in the company, just recommend their products.

:P :P

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 Post subject: Re: Headlight cover
PostPosted: Wed Aug 26, 2009 8:17 am 
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Location: Roma, Italia
model: 907 I.E.
year: 1992
They start to appear on ebay, too
http://cgi.ebay.com/Ducati-Paso-AMHP-he ... 286.c0.m14
Ciao

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