Sintered pads...check

Oh, and Gerhard, yes I will strip and clean carby and while there I'll see what jets are in it and replace or not...accordingly.

HEL braided lines...check. Thanks 907pasonut

...organic pads...check





I'M SO CONFUSED Lol

I think I might just keep the iron ones...this is all very informative. Thanks for your opinions fellas.

yep, iron rotors still rock. Still the top of heap for rotor material. Match the right pads, and you will be in love. I have found that the iron rotors are more progressive than the stainless set up I had, which is better to get the right amount of braking for the situation. I found the stainless rotors with EBC HH sintered pads had really hard initially bite, but didn't do much the harder I pulled, at least compared to the Brembo iron rotors with Forrodo pads that I am running now. I got a little bit of tire slip on a few occasions on the old brakes making a quick input in a panic situation. The cast iron is more forgiving, more controllable, and gives me a shorter stopping distance. Hmm, just better, as long as you can deal with the rust from time to time.

Cheers, Phil

Well, I had a free day today so I tackled the fork seals. I had ordered the dust seals from Gowanloch and thought they would be here today...but they weren't. so I got as far as I could.




Check out the condition of the rubbers! and the rusty retaining rings!


Mounted the vacuum fuel pump where the elec. one was...just incorporated a bracket as the holes didn't line up and this allows it to be secured on the right angle.

...got the stanchion tubes off the bike, disassembled forks completely and cleaned thoroughly.





Got new seals in with the use of some PVC tube courtesy of the neighbor



With the springs and spacers removed and the forks fully compressed I filled the fork with oil almost to the top. I then inserted my newly made precision tool (I call it the "fork oil level reduction tool") and sucked until I got air. Tube is cut at 180mm and supported with a steel rod...works mint and cost nothin as I had this stuff lying around. As the forks were off the bike I could hold them straight up so oil level was even.



When the dust seals arrive I will slip them over the top of the tubes and reinstall forks on to bike....now where did I put my beer?

Dust seals on, forks back on



Mikunis in (2nd attempt) with pod filters and even used paso choke cable



I'll be relocating the breather tube tank to a more permanent location. This was taken just after the final ride to make sure it runs with this jetting set up. I haven't balanced the carbs yet.

Nice work for a fella without a bench


Cheers
A2

You could have painted the fork sliders too

Well, after doing the mikuni conversion I took it for a long ride to see how it would go with the jetting set up. It broke down..... An hour from home...
I thought it might be a fuel issue and took it apart on the side of the road, in the rain, and checked everything out and readjusted the fuel mixture screws (now at 3 full turns out with 45 idles) No blocked jets, clean filters, hoses on the right way. I put the tank back on and it started and idled nicely! Not knowing how many starts my battery had left in it, I let it idle as I put all the fairings back on. Just as I was putting the seat on, it stalled. I tried starting it but it wouldn't start. Flattened the battery. I then noticed the temp gauge was on 110 deg. c! but the thermo fan wasn't on. I rang the wife...she came



Over the last day or so I've completed the wiring upgrade (John Slocum) by installing a couple of relays. One for the starter and one for the coils. Put both under the seat for easy access and I hate cable tying relays to frame.



I replaced the battery, checked all connections, turned the key.....nothing...no idiot lights. No power to ignition at all. I went over the wiring diagram trying to figure out what I'd done wrong. All looked good. I followed the John Slocum wiring upgrade to the letter and knew I'd done that right. As I was climbing all over it I noticed (from underneath) that the aluminum tray that has the Digiplex, etc on (that my earth wire bolts to) is bolted to a plastic mudguard!!! So I re routed the earth wires to the side and bolted them with my regulator earth.



...turned the key....viola...dash lights 906 is obviously different from 750 as JS suggests the indicator relay mounting bolt to be used as the earth placement.
I put the tank on and fired it up. Idled nicely and revved cleanly. I let it idle for a while to get the temp up to see if fan kicks in. I had also replaced the 2 connections that plug into the thermostatic switch on the cooling hose as they were loose and cracked. Temp got to 100+ then coughed and died. No fan
Ran a pos and a neg wire from battery to fan terminal and it came on. Fan good, thermostatic switch bad. Made the pos/neg wires from the battery permanent, installed an in line fuse then fed them up to the dash and will be installing a on/off switch tomorrow Fan will be operated manually from now on. I like that idea better anyway as it gives me more control in the hot Ozzy summer. These Dukes don't like to run hot it seems.

I also pulled the ignition switch to see if I'd done any damage but it looked clean and in good condition.
It looks like the stop/start traffic driving with no fan leading up to the failure was the cause of the trouble and the inadequate wiring just got too hot and the spark at the plug was too small to sustain combustion. Tomorrow, with a new switch I'll go for a thrash and see if I'm right. Better hook up the trailer before I go....