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 Post subject: Starter issue
PostPosted: Thu Apr 05, 2012 11:29 pm 
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Joined: Sat Feb 13, 2010 1:44 am
Posts: 7
Location: Harrisburg, Pa
model: 907 I.E.
year: 1992
Starter issue..I'm sure this topic has been discussed, but here i go. Had not run the 907 over the winter and although the battery was on a tender it was shot..After installing a new one the bike started but had some chatter in the starter..Tried starting a week later now the starter engauges for a second, turns over the engine and then kicks out the selenoid and just spins..Give me the bad news..I need to hear it from the experts. Thanks guys


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 Post subject: Re: Starter issue
PostPosted: Fri Apr 06, 2012 1:58 am 
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paso grand pooh-bah
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Joined: Tue Jul 29, 2008 9:50 pm
Posts: 3259
Location: Hilltown,Pennsylvania
model: 906 Paso
year: 1990
sprag spring

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There's no problem so bad that a little fixing can't make it worse! : )
If it ain't broke keep fixin it till it is
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 Post subject: Re: Starter issue
PostPosted: Fri Apr 06, 2012 3:27 am 
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Joined: Fri Jul 16, 2004 12:00 am
Posts: 202
Location: USA
model: 907 I.E.
year: 1992
here is some info:

Chances are the sprag clutch spring has weakened or come apart. A replacement spring from an oil seal (part # CR 19778) for around $6- works perfectly.

The part # CR 19778 is for an oil seal (CR is for Chicago Rawhide - the maunfacturer). The seal (probably a grease seal) has a spring around the inside of the rubber lip. That spring is a perfect replacement for the starter sprag spring in the starter sprag assembly. Throw the seal away and keep the spring... that's all you need.

https://ccrma.stanford.edu/~peer/Duc/du ... pring.html

viewtopic.php?t=651

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 Post subject: Re: Starter issue
PostPosted: Sat Apr 07, 2012 1:18 am 
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Joined: Sat Feb 13, 2010 1:44 am
Posts: 7
Location: Harrisburg, Pa
model: 907 I.E.
year: 1992
Thanks.. the side cover is off and I'll get a little further along tomorrow. Kinda new to these motors. I guess it wouldn't be a bad idea to freshen up the starter while I'm at it.


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 Post subject: Re: Starter issue
PostPosted: Mon Apr 09, 2012 9:20 pm 
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Joined: Fri Jul 16, 2004 12:00 am
Posts: 202
Location: USA
model: 907 I.E.
year: 1992
its not too bad, i actually did it on my parents front porch before i bought my house with a garage.
just remember to note where those side cover bolts went , as they are different lengths.

doug hunt

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1992 907ie #1473 Nero SOLD
1997 Vmax Nero-Blue Flames SOLD


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 Post subject: Re: Starter issue
PostPosted: Mon Apr 16, 2012 3:50 am 
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Joined: Sat Feb 13, 2010 1:44 am
Posts: 7
Location: Harrisburg, Pa
model: 907 I.E.
year: 1992
Thanks guys. Took it apart and the spring was shot. I got the seal, pulled out the spring and it's back together with all the bolts in the right places and starting just fine..Appreciate all the advice because I didn't have a clue...I'll never claim to be a mechanic but with your help I'm one step closer..


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