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ducatipaso.org • View topic - Clutch MC rebuild
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 Post subject: Clutch MC rebuild
PostPosted: Wed Aug 04, 2010 7:18 pm 
It is time for me to rebuild the clutch master cylinder again. I will get the rebuild kit in a couple of days, so no worries there. My problem is instead how to do it.

I rememeber that I have somewhere on the internet seen a very good hands on manual on how to do the rebuild. Of course I can´t remember which website it was on. Any hints or even links to the website in question will be much appreciated.

Mikko Lindskog
Norrköping
Sweden


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 Post subject: Re: Clutch MC rebuild
PostPosted: Thu Aug 05, 2010 1:00 am 
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paso grand pooh-bah
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Joined: Sat Sep 03, 2005 12:00 am
Posts: 1323
Location: SF Bay Area
model: 750 Sport
year: 1990
I haven't done one in about 25 years now, or at least since e-bay was invented. But, from what I remember,its pretty straight forward. there is some kind of retaining ring, either a simple wire hoop in a slot, or a clip that that requires the tiny needle nose pliers. There's a spring behind it, so be ready when you get the retaining ring loose. Use a digital camera to take pictures as it comes apart, so you can remember the order. DON'T WASH THE PARTS IN GASOLINE OR OTHER COMMON SOLVENT!! It reacts with the rubber and will make it swell, and nothing will work properly. Use Q-tips and brake fluid to clean everything, or a product for cleaning brake parts. Of course, wear gloves and glasses. Lay out a towel to work on, it keeps things clean, and parts don't roll away on you. Use brake fluid as your assembly lube. If you haven't got a fresh bottle of brake fluid, nows a good time to buy one. Beer when you are done.

Cheers,

_________________
Duc in the Bay
1990 750 Sport x2-Rosso Blanko (900ss copy) & Nuovo Nudo (Scrambler project)
1991 907 -mostly stock
2002 ST4s - Lots of mods.


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 Post subject: Re: Clutch MC rebuild
PostPosted: Sat Aug 07, 2010 10:47 am 
Thankx for the answer! After some searching through old bike papers, I found the manual I was looking for. Luckily I had printed the thing. The funny part is that it was on the old ducatipaso.org web site under the adress

http://ducatipaso.org/maintenance/clutc ... clutch.htm

It is not there anymore. Hopefully it is somewhere on the present web site, and I just didn´t find it. If not, my suggestion is to put it there again, as it was a very useful help for rebuilding the clutch master cylinder.

just my two cents

regards
Mikko in Norrköping, Sweden


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 Post subject: Re: Clutch MC rebuild
PostPosted: Sat Aug 07, 2010 5:53 pm 
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paso grand pooh-bah
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Joined: Sun Jul 18, 2004 12:00 am
Posts: 5494
Location: southern Germany
model: 750 Paso
year: 1987


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 Post subject: Re: Clutch MC rebuild
PostPosted: Sat Aug 07, 2010 7:28 pm 
Great!
Just some further information, Ducati themselves does not sell this repair kit anymore. One has to buy them from Brembo, at least according to the dealer here in Sweden where I bought my kit.

Mikko


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 Post subject: Re: Clutch MC rebuild
PostPosted: Sun Aug 08, 2010 7:03 am 
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paso grand pooh-bah
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Joined: Tue Dec 06, 2005 12:00 am
Posts: 3312
Location: Roma, Italia
model: 907 I.E.
year: 1992

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Ducati 907IE 1992 Rosso
Ducati 907IE 1993 Nero
Moto Guzzi Galletto 1960 Sabbia
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 Post subject: Re: Clutch MC rebuild
PostPosted: Sun Aug 08, 2010 6:45 pm 
So, job done. Haven´t poured fluid into the system and tested it yet though. And yes, I changed two things: I didn´t tap gently to get the stuff in place, used more force, and I had a Pilsner Urquell instead of the Guiness.

regards
Mikko


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 Post subject: Re: Clutch MC rebuild
PostPosted: Sun Aug 08, 2010 6:51 pm 
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paso grand pooh-bah
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Joined: Tue Dec 06, 2005 12:00 am
Posts: 3312
Location: Roma, Italia
model: 907 I.E.
year: 1992

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Ducati 907IE 1992 Rosso
Ducati 907IE 1993 Nero
Moto Guzzi Galletto 1960 Sabbia
BMW R Nine t 2019


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 Post subject: Re: Clutch MC rebuild
PostPosted: Mon Dec 05, 2011 9:29 am 
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Joined: Mon Jun 20, 2005 12:00 am
Posts: 362
Location: Northern Germany / Kiel
model: 750 Paso
year: 1992
Cool.
Now i found this "how to". Today. Thanks G :thumbup:

I finished the clutch cylinder yesterday, but i don`t mind. Maybe i have to rebuild it again, we will see... the manual attached to the kit by Brembo was for another type of cylinder. I do not know, if i put the main seal in the right way... or maybe upside down...

The most complicted thing was to get out the wire ring which holds the seal and the other plastic ring down. After i moved it a bit, i found the hole for the pin...

Jo

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92` Ducati 907 i.e. - ST3-Conversion --> Burned down with my barn
78` Ducati 900 SS - Bevel --> Sved her by risking my life
90` Cagiva Freccia C12R - Paso`s smaller sister --> Burned down with my barn
86` Ducati 750 Paso
96` Cagiva 750 AC Elefant


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