Certainly not a boring restoration thread Andrew. Very informative & very interesting.
Any thought to aerating that clutch cover to get the full dry clutch rattle happening? I initially drilled Holes around the edge of mine on Paso & then cut the bottom off the cover completely. Sounds great (if you like that " is she about to blow?" look from novice bystanders. I reckon the rattle would suit the Sport.

Cheers
James

Thanks guys.Sometimes when you post for days and don't hear any feedback you start to wonder whether your putting everyone to sleep .I know it's not a nuts and bolts rebuild and a lot of it is just cleaning and painting etc.
James,I think I might just leave it standard at this stage.I used to like the rattly clutch but I must be getting old or something
Anyhow it's out to the garage to do some more on the Sport.I've got to make the most of my holidays ( not that the wife agrees though )


Cheers
Andrew

An empty space so lets fill it with a carby.


Clean these first.


Then put on a new gasket.


you would think I would have at least 1 gasket in this lot.


Nada Sooooo,I want to make a couple of gaskets.Any suggestions on type of material,thickness etc?It's certainly a thin one.


Cheers
Andrew

...I made one out of gasket card (traced around inlet base) and applied some gasket goo. Quite cheap from local auto shop

I got some 0.4mm gasket paper today.$3 a sheet.


Mark it out.


It was a bit hard getting the pen in the left bolt hole


Find something to scribe around.


And Bob's your uncle.


And the other one.Lucky no one is going to see them


And on goes the carby.




I have to order some bits for the MHR so I'll be getting green fuel line at the same time.
I had to reroute some wiring so off with the headlight/oil cooler "again" .This is why I have'nt tightened anything up yet.I hope I don't miss anything when I do go over and tighten everything up .


It seems the previous owner has extended the wiring to the neutral switch ( probably why it's a different colour to the wiring diagram G ).




I tidied the wiring up before connecting it.
Most of the wiring has cable ties hanging loosely around them now so it's just a matter of double checking everything then zipping them up.


And a couple of new bolts for the triple clamps.


Tomorrows job.I might just get the buffing wheel out and see how it comes up.


That's about it for today....except for this.


Yeehaa...they'll be going on tomorrow.


Cheers
Andrew

Can someone please confirm the the lead from the nearest coil ( right side when sitting on the bike and longest lead ) goes to the rear cylinder.I'm pretty sure it does but did'nt get a good photo of it when I took them off.



Cheers
Andrew

that old wiring "repair" just demands for some cutting pliers or better soldering ... I hate electrical tape - so much. Over time it will come off dry and all the sticky crap remains on the wiring and everytime you touch it you have it all over.

Did you have a peek inside the carbs float chamber or are you risking it ?

I just noticed that I have the habit to tie the cable ties differently than you. I like to have the lock on the lower inner side of the frame as I cut off the long ends and in the past for some reason ocassionally managed to cut myself on the sharp edges.

As for the coils it makes more sense to have the coil for the vertical cylinder on the left which is also what the owners manual shows. At the end it doesn`t matter as long as you connect them to the correct CDI unit

Now aren't you glad you went with the red ties, it's the little things..........

Personally I'd stick with or replace the braided fuel lines with new braided lines, found they last much longer than the green see thru stuff, Munich M/C in WA sell it by the 10 cm length not cheap but worth it I think, just a suggestion, no more or less.

This is looking fantastic, keep posting updates, I think everyone is viewing and following with great anticipation, and not necessarily commenting, just watching.

Cheers

Peter

Hey Peter,
just out of curiosity,are braided fuel lines on the BM the same size as the Ducati 8x13mm.The Munich site does'nt give a measurement

Cheers
Andrew

I just went to Autobarn and they wanted $38/metre for braided fuel line.Nope,not getting it from them.I might just put normal black car line on until I decide if I'm going to keep the Weber.Post more later tonight.

Cheers
Andrew

I got a fair bit done today.First I put the belts out in the sun for a while to maybe soften them up a bit...works on tyres .Anyway it's winter here so it did'nt really work plus I put one of the old belts out by mistake .


I put the back on first.Checked using the 5mm allen key method.


Followed by....yep,the front.I find it much easier to put the belts on with the cam adjuster removed.


Then just bolt it in after.


So it's now time to put the cam covers back on.Once these are on I'll be back to how I got the bike all those months ago .But first more cleaning.






And finally the covers go on.


You can also see that everything has been tied up.


These things are what I usually take off a bike as soon as I get it as I like my bikes to look minimalist but seeing it's there I'll put it on....for the moment.


When I put the Dellortos on it'll be going.




Well that just about wraps it up for today.Tomorrow I'll tighten everything up to spec...my spec that is .I actually got a bit excited today seeing her almost finished.I've only got the exhaust and chain to go and then I can put the bodywork on .I still not sure what I'm going to do with the exhaust.Probably just polish it I guess.

Cheers
Andrew